MIG / MAG Orbital Welding Tractor 150-3000mm Big OD Pipe Auto Welding

KA-H10 MIG/MAG Orbital Welding tractor 150-3000 mm big OD pipe auto welding tractor 

CO2 automatic welding trolleys are widely used in shipbuilding, bridge construction, locomotive manufacturing, steel structures and petrochemical industries, and are suitable for welding various structures such as reinforcing ribs, rib plates, intersections and box beams. Their main advantages include:
Reduce labor intensity and improve the working environment
Improve work efficiency by 1.5 times that of manual welding
Eliminate weld defects caused by human factors: the defect rate of manual operation is generally around 20%, while automatic welding trolleys maintain consistent weld quality. Their comprehensive benefits are therefore nearly 200% higher than manual welding
High degree of automation ensures stable welding quality
No need for highly skilled technical workers
KA-H10 is a gear-and-rack driven track welding machine, widely used for horizontal and vertical butt welding, especially suitable for medium and thick plate welding and large-diameter pipe circumferential welding. By adjusting the position and angle of the welding gun, corner welding, horizontal welding, overhead welding and other positions can also be performed. The carriage body, oscillator and control panel are separate units, and welding is carried out while the machine travels on the track. The track is attached to the workpiece by strong magnets, making installation and removal easy.
Characteristics
1) KA-H10 achieves various welding positions such as vertical welding, horizontal welding and circumferential welding.
2) Equipped with a linear swing function. Swing mode, swing amplitude, swing speed, swing center position, and left and right dwell time can all be adjusted.
3) The traveling speed is displayed digitally.
4) To prevent undercut and incomplete fusion during swing welding, the left and right dwell time at the swing ends can be adjusted.
5) When welding stops, the welding gun automatically returns to the center position of the weld bead.
6) Equipped with automatic arc stopping function.
7) Equipped with current and voltage regulation functions and inching wire feeding function.
8) It has a fast return function. The standard configuration provides a 1.8 m track, which is miniaturized, lightweight and easy to move, and track sections can be joined for extended use.

Applications
Generally used for regular vertical and horizontal butt welds. By adjusting the position and angle of the welding gun, corner welding and transverse welding can also be carried out

Specifications

Item		Specification	Note
Trolley	Power Input	AC 220V,50/60Hz
	Size	500 x355 x 243	W×L×H
	Weight	10.6 kg
	Dirve	Gear and Rack
	Moving Speed	0-1040 mm/min
	Welding Gun adjust  range	up/down	±20 mm
		forward and back	±20 mm
		angle	360°
		moving angle	±90°
Track Rail	Install	magnetic type
	Size	42×29.3 ×1800	W×H×L
	Material	steel belt
	Weight	20 kg
Swing	Swing Model
	Swing speed	0-1520 mm/min
	Swing Range	±20 mm
	Left-right residence time	0-2s
	Center distance	±5 mm

Connection of the machine 

Install

(1) Installation conditions:

1. The necessary tools for welding are the welding power supply and wire feeder device;

2. Welding power supply (AC 220V) for the travel and control of the trolley;

3. CO2 gas tank for welding;

4. Direct welding gun for CO2 automatic welding;

5. Basic tools for other necessary tasks;

(2) System connection method

1. Install the track, which must ensure that the welding direction of the trolley is parallel to the weld seam

2. Install the trolley and use the installation handle to clamp the track wheels of the trolley onto the track

3. Install welding wire on the wire feeder and pull it to the end of the welding gun

4. Connect the welding gun port to the wire feeder

5. Connect the control power cable to the 8P port on the control panel of the car

6. Connect the control power cable to AC 220